Farm Milk & Dairy Industry

The addition of Anolyte to the water supply, downstream of the water meter, eliminates all relevant germs, breaks down existing biofilms and effectively prevents the formation of new biofilms! Use of Anolyte within the whole production line The production line – valve centre, sugar solvation tank (flash pasteurizer plant, liquid sugar), sugar filter (kettle filter), sugar tanks (separate cycle), mixer, CO2 -carbonator, flash pasteurizer-plant finished beverage, filling plant, CIP return to water tank – can be cleaned with help of existing CIPinstallations and disinfected by Exwater sys. Comparison of CIP-disinfection with hot water, Peracetic acid and Anolyte: (Basis: CIP-system with a volume of 7m3 ).

Filling and packing

The filling is the last process step during the preparation of beverages and also the first step of the packaging process. This is one of the most sensitive steps within the whole production cycle. It decides how long original quality can be maintained and thus the minimum durability of your product. The longer the period until the expiry date is, the better are the possibilities for distribution. During the filling process high demands for filling hygiene and quality assurance have to be met, the process speed also has to be maintained. The Exwater Concept allows a permanent disinfection in the filler area and its surrounding environment during the whole filling time. Sensitive, hygienic endangered areas are continuously disinfected by the use of a special spraying system. This technology maximises the microbiological safety.

Production stop times due to additional cleaning and disinfection are avoided. This allows a more efficient use of the plant. As a side effect the water consumption is reduced. The technology of permanent disinfection in the filling area, where the last dangerous point for the contamination of the beverage existed, improves the hygienic situation so dramatically, that the adding of preservatives to the beverage can be reduced. In some cases the addition of preservatives is even redundant. At costs for preservatives of 1-2 pence per litre of beverage this means cost savings of £10-20,000 for every 1 Million bottles that are filled!